Thursday, October 20, 2011

Baileigh Industrial Double Pinch Angle Roll Machine - R-H65

#Baileigh Industrial Double Pinch Angle Roll Machine - #R-H65

Order at Light Tool Supply here http://www.lighttoolsupply.com/cBaileigh-Double-Pinch-Angle


Baileigh Double Pinch Angle Roll Machine - R-H65


Baileigh Double Pinch Angle Roll Machine - R-H65

Ring and Angle Roll Bender

Baileigh Industrial is proud to introduce its newest ring and angel roll bender, the R-H65.  The R-H65 roll bender is built using the same high quality components as the rest of Baileigh Industrial's double pinch roll benders.  The R-H65 has a capacity of 2" Schedule 40 pipe and is the perfect size for most fabrication shops.   The R-H65 angle roll is considered a double pinch roll bender since the top roll is fixed and the two bottom rolls operate on independently controlled hydraulic cylinders with encoders that communicate to the digital readout for exact positioning of each roll.  The advantages of the double pinch are that it allows for pre-bending and post-bending of material that saves production time and material waste.
The R-H65 roll bender features an extremely ridged frame made of heavy steel plate.  The plate is then electro welded for further structural strength allowing for no flex at full capacity.  A large 6.25HP hydraulic motor handles all the bending functions on this angle bender.  The Baileigh industrial R-H65 angle bending roll comes standard with an industrial grade transmission that drives all three rolls and comes standard with a set of segment rolls for doing all types of shapes and profiles.  Of course, if your job requires specialized tooling, Baileigh industrial can handle that as well.

Tuesday, October 18, 2011

#Caliper Tips and Tricks

Order #Mahr Federal Tools at Light Tool Supply
http://www.lighttoolsupply.com/Mahr


Caliper Tips and Tricks
George Schuetz, Mahr Federal Inc.
We are all familiar with the versatility of calipers—Vernier, dial, or digital. On the shop floor, in the inspection room, or even now for the home hobbyist, the caliper is a fast and easy-to-use tool to make basic length measurements. But while the caliper is a versatile tool, it is not one of the most precise. Skill is required for positioning and interpreting measurement results. As the user develops his "feel" for the tool, his measurement results become more consistent.
Even a digital caliper—which takes most of the guesswork out of reading the measured value—still requires skill on the part of the user to apply the tool properly to the dimension being measured. The jaws of the caliper must be square or perpendicular to the part. They need to be held firmly against the part, but not to the point of deflecting them. The part should be kept as close as possible to the frame of the measurement tool.
Here's a basic three-step method for using a caliper:
1) Close the caliper so that the jaws are together, and "zero" out the display. Then open and close the jaws a couple of times, checking for repeat of the zero setting. If there are a "couple of counts" of difference, re-zero and try again until you are convinced that there is a good zero condition.
2) Measure the part. Here is where the operator influence comes in. Make sure the caliper is parallel with the line of the measurement, i.e., that the jaws of the caliper are square to the surface being measured. On a part with parallel surfaces this looks fairly easily, but on an outside diameter more care is needed. As with checking the zero repeat, check the measurement by repeating it a couple of times to ensure the measurement is good.
3) Once you are satisfied with the measurement, remove the part and go back and check zero. Just as when setting zero, make sure it repeats. An inadvertent zeroing during measurement or dirt may show a non-repeating condition
As shown in figures 1–4, almost everyone who has ever used a caliper is familiar with the four basic checks that the gage is designed to do: outside, inside, depth and step.
However, digital calipers also have the capability to make compound measurements. Since an electronic digital caliper can be zeroed at any point, you can use it to do some of the arithmetic required for calculating the results of a measurement. For example, the following procedure can be used to measure the center distance between two bores of equal diameter:
1) Use the inside jaws to measure the diameter of one of the bores (figure 5). Before you remove the caliper from the bore, press the button to zero the caliper while it is set to the diameter of the hole.
2) Still using the inside jaws, measure the distance between the far surfaces of the two bores (figure 6). The caliper reading will be the distance between the centers of the two bores.
Like any measurement tool, the caliper must be treated with care and respect. Don't use it for purposes for which it was never intended (such as prying things apart). Wipe it clean after use, and don't throw it on the workbench. For dial calipers, be particularly wary of dirt which can accumulate on the rack, throwing measurements off and ultimately damaging the indicator. Store a caliper in its case. If it's going to be there for a while, apply a thin coat of oil to the jaws to inhibit corrosion.
Check the caliper often for wear, as well as burrs and scratches on the jaws and contacting surfaces. A simple way to do this is to pass a master disc along the jaws while inspecting for wear or taper. Like any measurement tool, a caliper should be calibrated at least once a year, more often when use is heavy or there are multiple users of the same instrument.
Calipers are very versatile tools, but they are not right for every job. As we have noted many times, it is critical to pick the correct hand tool or gage for the job. As tolerances get tighter and tighter, selecting the correct gage becomes very important. Digital calipers typically read in 0.001" or 0.0005" units. So if the tolerance is tighter than 0.002", a micrometer (or some other, higher accuracy tool) should be used instead.

Figure 1. << Outside Diameter >>


Figure 2. << Inside Diameter   >>


Figure 3. << Step   >>


Figure 4. << Depth    >>



Figure 5. << Step 1 - Measure Diameter then Zero Caliper   >>  


Figure 6. << Step 2 – Center Distance of two bores of equal size   >>

Thursday, July 21, 2011

Manufacturing in the Philadelphia area increased more than expected in July.

As many of you might be aware Dan The Metalworking man resides in Philadelphia.
Most of the time I am seen drinking a Brewsky and getting my hands dirty creating masterpieces in Metal.
However, every so often I throw on a Tux and say no to the Brewsky and ask my good bartender to mix me a Gin and Tonic.  Today is one of those days!!!
Do you know why?  Because Manufacturing in the Philadelphia area increased more than expected in July.
That means more Metalworking Men like Dan are working and making things.  Maybe we are on the road to recovery after all?  Makes me want to go out and spend a fortune on some Baileigh Industrial Equipment I have been waiting on.  http://www.lighttoolsupply.com/catalog/Baileigh

Anyway, if you care to read up on mfg. in Philly read below.
Right now I am going to sit back and enjoy my good old Gin and Tonic.
http://www.foxbusiness.com/

Weekly claims for unemployment benefits rose to 418,000 from a revised 408,000 last week, according to the Labor Department, a higher number than the 410,000 economists had expected.
The labor market has been a major focus after the monthly unemployment report for June showed dismal job growth.  Additionally, claims have been stuck above the closely-watched 400,000-level for several weeks. 
Manufacturing in the Philadelphia area increased more than expected  in July.  The Philadelphia Federal Reserve's survey of business conditions rose to 3.2 from -7.7 on the month, topping estimates of a reading of 2.  Readings above 0 indicate expansion, while those less than 0 point to contraction. A regional report by the New York Fed had come in below expectations earlier in the month. 

Friday, July 15, 2011

Some people don't think the above cartoon looks like me, but I do.
Dan the Metalworking Man has now been immortalized with the likes of Bugs Bunny, Superman, Homer Simpson, and of course Family Guy Peter Griffin who I have been compared to many times.
Anyway being a Metalworking fanatic I keep up with what if anything President Obama is doing to help out us poor schlubs who wake up every day and get there hands dirty forming things with Metal.
Read the article below and see what's up with Mr President?  Will it help?  Only time will tell.
In the meantime I need a Brewsky!
----------------------------------------------------------------------------------------

Friday, July 15, 2011


President Unveils Advanced Manufacturing Partnership



Article from IMTS Insider
http://www.imts.com/visitor/newsletter/insider/2011Jul14/lead_PresidentUnveilsAMP.html



President Unveils Advanced Manufacturing Partnership

July 14, 2011
Last month, President Obama announced the launch of the Advanced Manufacturing Partnership (AMP) to create highly-skilled, good-paying jobs and improve U.S. global competitiveness.
AMP is a national effort to bring industry, universities and the federal government together to invest in emerging industries, particularly those critical to national security. It is based on the recommendations of a study by the President's Council of Advisors on Science and Technology (PCAST) titled "Ensuring Leadership in Advanced Manufacturing." The $500 million plan uses existing funds and future appropriations from the budgets of various federal agencies to boost innovation in manufacturing technologies such as small, high-powered batteries, advanced composites, metal fabrication, bio-manufacturing and alternative engineering. The goal is to enhance defense-critical industries; build U.S. leadership in next-generation robotics; and increase energy and technological efficiency in manufacturing.
The Department of Energy has announced two initiatives supporting AMP. The first is an investment of up to $120 million over three years to support the development of transformational manufacturing technologies and innovative materials that would improve energy efficiency at manufacturing plants. The second is a partnership between DoE's National Training and Education Resource (NTER), National Association of Manufacturers' Manufacturing Institute, the Ford Partnership for Advanced Studies, and Macomb Community College to explore opportunities to support manufacturing job training.
In Congress, House Democrats have been touting their own manufacturing agenda. The "Make It in America" plan includes several bills aimed at strengthening the "smartforce" and stimulating innovation and R&D. To read more about "Make It in America," see the related article in this Insider issue.
Thus far, the Republican congressional leadership has offered no specific agenda to boost manufacturing, and the field of GOP candidates for President has been virtually silent on the subject. However, many GOP members of Congress have been vocal on the need to rein in taxes and regulations, especially on small businesses, which they believe is key to restoring confidence to the industrial sector.








Light Tool Supply offers industrial tooling and supplies for the Metalworking Industry and Manufacturing .

Thursday, July 14, 2011

The Road to US Recovery begins with bringing mfg back to the Good Old USA!!!

Interesting article I found on a blog http://lighttoolsupply.blogspot.com/.  We all know what is wrong with our economy and the best way to fix the dam thing is to get the jobs back and make stuff again here in the USA.  Fortunately it seems like some people are getting the message.  So while I sit back and change this tire on my Waverunner drinking a nice cold one, read up on how we can save our country.  START MAKING THINGS HERE BESIDES CRYBABIES!!!

Tuesday, July 12, 2011


Committing to U.S. manufacturing

http://www.politico.com/news/stories/0711/58414.html

Committing to U.S. manufacturing

By PETER A. BORDEN | 7/6/11 

We can do more as a nation to accelerate manufacturing expansion, says the author. | AP Photo

We can do more as a nation to accelerate manufacturing expansion, says the author. | AP Photo


A quiet revolution is under way today inside many U.S. factories.
Using modern processes, large and small manufacturers are creating U.S. jobs, exports and economic strength at a time when these gains are especially important.
Thanks to machine tool technology advances, U.S. corporations of all sizes have become more competitive, boosting their output per labor hour — the definition of productivity increase — without raising costs. Many U.S. firms now provide global customers with the lowest cost per part available anywhere. Beyond increased efficiency, favorable economic forces also strengthen our manufacturing sector.“The gap between U.S. and Chinese wages is narrowing rapidly,” according to the Boston Consulting Group, which speaks of a “manufacturing renaissance.” The respected business strategy firm forecasts a continuing shift back to stateside production – “reshoring” or “insourcing” – for some appliances and heavy equipment marketed domestically. It cites a new Caterpillar plant in Texas, with 500 workers.
Manufacturing has added more than 230,000 jobs since January 2010, according to federal figures. Economic activity in the sector expanded in May, for the 22nd straight month, and is growing at its fastest pace since 2004, according to the Institute for Supply Management.

Many toolmakers are resuming two- and three-shift operations, reopening a production spigot they turned off in late 2008, when the global financial crisis began. With auto makers and many other manufacturers reinvesting, the order pipeline is refilling.
The death of American manufacturing has clearly been greatly exaggerated.
More than 50 bills have been introduced in Congress to bolster this sector. One measure calls on the administration to work with industry, labor leaders and others “to achieve the greatest economic opportunity for manufacturers in America.” according to of Rep. Daniel Lipinski (D-Ill.), who introduced the bill with 28 bipartisan cosponsors. Sen. Sherrod Brown (D-Ohio) introduced a Senate version.
It’s encouraging to see Congress focus on manufacturers as a vital national resource. Just as positive is the White House support for an expanded Skills for America’s Future program, which aims to help 500,000 community college students “get industry-accepted credentials for manufacturing jobs that companies across America are looking to fill,” as President Barack Obama announced in early June.
But we can do more as a nation to accelerate manufacturing expansion and make it a permanent cornerstone of our economy.
A national commitment to manufacturing would be similar to the one that made NASA a priority during the 1960s. The parallels are striking — as could be the results:
• Manufacturing, like the space program, can benefit from a new generation of engineers, computer scientists, research and development support and technology skills training.
• As a leading-edge field, dependent on computer-assisted design, robotics, laser tools, battery improvements, green processes and global logistics, manufacturing is a high-skill, well-paid career.
• Innovations developed and patented for manufacturing can migrate to energy, health care, electronics, telecommunications and other areas — much as many NASA research breakthroughs spread.
• Seeing more Americans build what we use and export should bolster the economy and national pride, just as when we built rockets carrying capsules that could circle the globe.
As part of this effort, the American Machine Tool Distributors’ Association is joining with the Society of Manufacturing Engineers and several leading companies to inaugurate a manufacturing summit this fall. The Interactive Manufacturing Experience, or imX, is designed to share new technologies and foster collaboration that can help advance our industry.
We want to show how manufacturers in aerospace, automotive, medical devices and other fields are rebooting to reach higher levels of innovation, efficiency and productivity in the U.S.
We plan on addressing challenges that define the future of our entire industry, including workforce development, cost reduction, green manufacturing, production floor networking, micro-machining technology, lean manufacturing and other topics.
But the crucial conversations at imX must extend beyond this three-day summit. Discussions about the future of U.S. manufacturing – the economic engine of our nation – must continue in Washington, on factory floors and in boardrooms across the country. And they must lead to collaborative action by government and industry leaders if manufacturing is to continue powering our economy to a full recovery.

Peter A. Borden is president of the American Machine Tool Distributors’ Association. The group is a founder of the inaugural Interactive Manufacturing Experience (imX), a manufacturing summit this September.

Thursday, June 16, 2011

#Tools that should be in #every #mans #Toolbox

Dan The Metalworking Man is here today to talk about some tools that any MAN worth his salt better have in his toolbox.  Some of these may seem very basic but that is the beauty of it all.
Let me recommend a few and see what y'all think.
Stanley Knives Gray Enamel Finish
Utility Knife 
Tools that should be in every mans Toolbox
http://www.lighttoolsupply.com/knife
It's beauty is in it's simplicity. Not designed for one purpose. From cutting batts of insulation to opening packages and taking paint off paint covered screws. This is a must have for any toolbox or weekend repairman. You call yourself a handyman you better have one of these.
 
General Center Punch Sets
 
Center Punch
http://www.lighttoolsupply.com/centerpunch 

 
Tools that should be in every mans Toolbox

These tools are not just for starting holes in metal. You can use it to tighten a loose knife handle or shovel by centering the punch on the rivet and then hitting it with a ball-peen hammer, expanding the rivets head. Try a spring loaded one for ease of use and accuracy.
 
 Empire Torpedo Levels
Level

Tools that should be in every mans Toolbox
http://www.lighttoolsupply.com/levels
There is a multiple uses for this tool and you can have more than one in your toolbox. For really precise applications use a laser level. Mount it on a stand and the laser will rotate 360 degrees projecting a visible level line.
 
 
 
Gorilla Glue
Glue
http://www.lighttoolsupply.com/glue
Tools that should be in every mans Toolbox

For many jobs a polyurethane glue like Gorilla Glue will be a great way to solve many of your problems. Gorilla Glue is very strong and sticks to a variety of surfaces. Another cool thing is it has a cool name. Get some Gorilla today!!!
 
 
 

Precise High Speed Steel Drill Sets

Precise High Speed Steel Drill Sets


 
Drill Bit

Tools that should be in every mans Toolbox
http://www.lighttoolsupply.com/drillbit
Use them for drilling wood and most plastics. For industrial use, it is probably better to get a set of titanium coated sets.
Remember that heat and friction will slowly take away the bits honed edge.
You can purchase a Drill Dr (which Light Tool Supply also sells) to sharpen up those dull drill bits back to their original sharpness.
 
OldForge Cold Chisel
Cold Chisel

 http://www.lighttoolsupply.com/coldchisel
Tools that should be in every mans Toolbox-
Use this tool to cut through bolts, rivets, and pins. Using the chisel cold as opposed to torch or forged heating for the same result. Strike the chisel with a Ball-peen hammer. Always wear safety glasses and never use it on stone or concrete.

Wednesday, June 15, 2011

#Surface Roughness Testing



They are many devices you can use to test the Surface Roughness of a metal part.  Surface Metrology is the measurement of small-scale features on surfaces.  When choosing a unit, it all depends on how much money you want to spend and the various features each tester has.  Some of them are Made in China and usually are less expensive.  Below are a few that I recommend at various price levels.

Phase II Surface Roughness Gauge

 http://www.lighttoolsupply.com/phase2

Phase II Surface Roughness Gauge





  • The diamond stylus is hypersensitive and sophisticated enough to allow for a .001(µm) micron display resolution.


  • Utilizes an easy interface to allow for changes on in/mm (µin/µm), cutoff length, sampling length, parameters, level of test (stylus position) digital filters and more!


  • Measurement results are displayed as large characters on the LCD screen for easy recognition.


  • Battery powered portability allows the SRG-4000 surface roughness testers to mobilize productivity throughout the shop.


  • Menu driven operating system.


  • 4 different roughness parameters.


  • Inside/Outside diameters.


  • Stylus indicator.


  • RS 232 output to printer/PC.


  • Extended memory functions.


  • Auto-off with auto store.
    Specifications:
    Roughness Parameters: Ra, Rz, Rq, Rt
    Assessed Profiles Primary profile(p), Roughness profile(R) tp curve (Mr)
    Measuring System Metric µm,  Imperial µ inch
    Display Resolution
    +/-20 m  = 0.001 µm
    +/-40 m = 0.002 µm
    +/-80 m = 0.004 µm
    Display Range
    Ra, Rq: 0.005 µm up to 16 µm
    Rz, Rt: 0.02 µm up to 160 µm
    Pick Up Measuring Range: +/- 80 µm
    Conformance Standards: ISO/DIN/JIS/ANSI
    Sensor Specifications: 5 m Diamond Tip Stylus
    Sensor Angle: 90°




  • SPI Portable Surface Roughness Tester

     Portable Surface Roughness Tester

     http://www.lighttoolsupply.com/SPI



    Portable and Robust for Efficient use in the Work Shop, Yet Delicately Precise for Inspection




  • Ra - average roughness.


  • Rz - (RTM) mean roughness depth (DIN).


  • Meets ANSI, ISO, DIN & Mil specifications.


  • Roughness in microinch or micrometers.


  • Digital display located on top.


  • Includes probe and standard (NIST traceable).


  • Easy to read LCD readout.


  • Out of range Hi/Low indicator.


  • Low battery indicator.


  • Uses 9V battery for approx. 3000 measurements.


  • Furnished in fitted case.

    Specifications: Overall Dimension: Approx. 5.5"x 3"x 1" Measuring Range: Ra - 1µ" to 250µ"/0.01µm to 6.35µm Rz* - 8µ" to 999µ"/0.2µm to 25.0µm Display Resolution: 1µ"/.01µm Max Stylus Force: 1500mfg/15.0mN *per DIN 4768. Note that the .0002"/5µm stylus radius must be used to measure these parameters


  • Mahr/Federal Pocket Surf Portable Surface Roughness GageMahr/Federal Pocket Surf Portable Surface Roughness Gage

     http://www.lighttoolsupply.com/Mahr

     EMD-1500-311

    EMD-1500-321  


    The Pocket sized completely portable, economically priced tool for performing traceable surface roughness measurements.

    Features:
    • Pocket sized, compact and solidly built.
    • Operates in four probe positions:
      0°, 90°, 180°, and 270°.
    • Easily interchangeable probes.
    • Measures four, switch-selectable Parameters:
      Ra-Average roughness
      Ry-Maximum roughness depth(DiN)
      Rmax-Max. roughness depth (DiN)
      also called Rtm.
    • Built in digital output.
    • Supplied with general purpose probe. For most surface roughness applications. Has a 90° conical diamond stylus.

    Swivel Fixture
    Exclusive Swivel Fixture that will allow you to mount the Pocket Surf horizontally or vertically, enhancing the capabilities of both the Pocket Surf and your heightgage or height stand.

     


    Mitutoyo Surftest SJ-210 Portable Surface Roughness Tester

    Mitutoyo Surftest SJ-210 Portable Surface Roughness Tester
    http://www.lighttoolsupply.com/Mitutoyo-Surftest-SJ-210

    Surftest® SJ-210 portable surface roughness tester combines high accuracy and measurement speed with numerous innovative features creating a new class leader in surface inspection.





  • 2.4" color LCD display includes backlighting and over-size fonts.


  • Display direction can be changed to be read vertically or horizontally right and left handed.


  • Self-timed measurement supported.


  • Color tolerance judgments, evaluation curves and all data can be displayed in one of 16 languages.


  • Security management supports password protected function locks.


  • The detector/drive unit can be detached from the display unit for effortless measurement of awkwardly oriented workpieces.



  •   Brown & Sharpe TESA RUGOSURF 20, Portable Surface Finish Instrument
      Defelsko PosiTector UTG Ultrasonic Thickness Gage
      Flexbar Composite Set of Roughness Standards
      Flexbar Composite Set Of Surface Roughness Standards
      GAR Micro-Comparator, The Original Made in USA
      Industrial Press Grinding Technology
      Mahr - Pocket Surf III Kit
      Mahr Marsurf M300 Surface Roughness Tester with Bluetooth Technology
      Mahr/Federal Pocket Surf Portable Surface Roughness Gage
      MahrSurf PS1 PORTABLE SURFACE ROUGHNESS TESTER
      Mitutoyo Gage Block Sets
      Mitutoyo Hardmatic HH-411 Series 810-Impact Type Hardness Testing Unit
      Mitutoyo Portable Surface Roughness Tester
      Mitutoyo Surface Roughness Tester Surftest SJ-411/412
      Mitutoyo Surface Roughness Tester
    Surftest SJ-310
      Mitutoyo Surftest SJ-210 Portable Surface Roughness Tester
      Mitutoyo SURFTEST SJ-301 With Built-In printer
      Mitutoyo Surftest Surface Roughness Gage System
      Phase II Portable Surface Roughness Tester Profilometer
      Phase II Surface Roughness Gauge