Wednesday, June 15, 2011

#Surface Roughness Testing



They are many devices you can use to test the Surface Roughness of a metal part.  Surface Metrology is the measurement of small-scale features on surfaces.  When choosing a unit, it all depends on how much money you want to spend and the various features each tester has.  Some of them are Made in China and usually are less expensive.  Below are a few that I recommend at various price levels.

Phase II Surface Roughness Gauge

 http://www.lighttoolsupply.com/phase2

Phase II Surface Roughness Gauge





  • The diamond stylus is hypersensitive and sophisticated enough to allow for a .001(µm) micron display resolution.


  • Utilizes an easy interface to allow for changes on in/mm (µin/µm), cutoff length, sampling length, parameters, level of test (stylus position) digital filters and more!


  • Measurement results are displayed as large characters on the LCD screen for easy recognition.


  • Battery powered portability allows the SRG-4000 surface roughness testers to mobilize productivity throughout the shop.


  • Menu driven operating system.


  • 4 different roughness parameters.


  • Inside/Outside diameters.


  • Stylus indicator.


  • RS 232 output to printer/PC.


  • Extended memory functions.


  • Auto-off with auto store.
    Specifications:
    Roughness Parameters: Ra, Rz, Rq, Rt
    Assessed Profiles Primary profile(p), Roughness profile(R) tp curve (Mr)
    Measuring System Metric µm,  Imperial µ inch
    Display Resolution
    +/-20 m  = 0.001 µm
    +/-40 m = 0.002 µm
    +/-80 m = 0.004 µm
    Display Range
    Ra, Rq: 0.005 µm up to 16 µm
    Rz, Rt: 0.02 µm up to 160 µm
    Pick Up Measuring Range: +/- 80 µm
    Conformance Standards: ISO/DIN/JIS/ANSI
    Sensor Specifications: 5 m Diamond Tip Stylus
    Sensor Angle: 90°




  • SPI Portable Surface Roughness Tester

     Portable Surface Roughness Tester

     http://www.lighttoolsupply.com/SPI



    Portable and Robust for Efficient use in the Work Shop, Yet Delicately Precise for Inspection




  • Ra - average roughness.


  • Rz - (RTM) mean roughness depth (DIN).


  • Meets ANSI, ISO, DIN & Mil specifications.


  • Roughness in microinch or micrometers.


  • Digital display located on top.


  • Includes probe and standard (NIST traceable).


  • Easy to read LCD readout.


  • Out of range Hi/Low indicator.


  • Low battery indicator.


  • Uses 9V battery for approx. 3000 measurements.


  • Furnished in fitted case.

    Specifications: Overall Dimension: Approx. 5.5"x 3"x 1" Measuring Range: Ra - 1µ" to 250µ"/0.01µm to 6.35µm Rz* - 8µ" to 999µ"/0.2µm to 25.0µm Display Resolution: 1µ"/.01µm Max Stylus Force: 1500mfg/15.0mN *per DIN 4768. Note that the .0002"/5µm stylus radius must be used to measure these parameters


  • Mahr/Federal Pocket Surf Portable Surface Roughness GageMahr/Federal Pocket Surf Portable Surface Roughness Gage

     http://www.lighttoolsupply.com/Mahr

     EMD-1500-311

    EMD-1500-321  


    The Pocket sized completely portable, economically priced tool for performing traceable surface roughness measurements.

    Features:
    • Pocket sized, compact and solidly built.
    • Operates in four probe positions:
      0°, 90°, 180°, and 270°.
    • Easily interchangeable probes.
    • Measures four, switch-selectable Parameters:
      Ra-Average roughness
      Ry-Maximum roughness depth(DiN)
      Rmax-Max. roughness depth (DiN)
      also called Rtm.
    • Built in digital output.
    • Supplied with general purpose probe. For most surface roughness applications. Has a 90° conical diamond stylus.

    Swivel Fixture
    Exclusive Swivel Fixture that will allow you to mount the Pocket Surf horizontally or vertically, enhancing the capabilities of both the Pocket Surf and your heightgage or height stand.

     


    Mitutoyo Surftest SJ-210 Portable Surface Roughness Tester

    Mitutoyo Surftest SJ-210 Portable Surface Roughness Tester
    http://www.lighttoolsupply.com/Mitutoyo-Surftest-SJ-210

    Surftest® SJ-210 portable surface roughness tester combines high accuracy and measurement speed with numerous innovative features creating a new class leader in surface inspection.





  • 2.4" color LCD display includes backlighting and over-size fonts.


  • Display direction can be changed to be read vertically or horizontally right and left handed.


  • Self-timed measurement supported.


  • Color tolerance judgments, evaluation curves and all data can be displayed in one of 16 languages.


  • Security management supports password protected function locks.


  • The detector/drive unit can be detached from the display unit for effortless measurement of awkwardly oriented workpieces.



  •   Brown & Sharpe TESA RUGOSURF 20, Portable Surface Finish Instrument
      Defelsko PosiTector UTG Ultrasonic Thickness Gage
      Flexbar Composite Set of Roughness Standards
      Flexbar Composite Set Of Surface Roughness Standards
      GAR Micro-Comparator, The Original Made in USA
      Industrial Press Grinding Technology
      Mahr - Pocket Surf III Kit
      Mahr Marsurf M300 Surface Roughness Tester with Bluetooth Technology
      Mahr/Federal Pocket Surf Portable Surface Roughness Gage
      MahrSurf PS1 PORTABLE SURFACE ROUGHNESS TESTER
      Mitutoyo Gage Block Sets
      Mitutoyo Hardmatic HH-411 Series 810-Impact Type Hardness Testing Unit
      Mitutoyo Portable Surface Roughness Tester
      Mitutoyo Surface Roughness Tester Surftest SJ-411/412
      Mitutoyo Surface Roughness Tester
    Surftest SJ-310
      Mitutoyo Surftest SJ-210 Portable Surface Roughness Tester
      Mitutoyo SURFTEST SJ-301 With Built-In printer
      Mitutoyo Surftest Surface Roughness Gage System
      Phase II Portable Surface Roughness Tester Profilometer
      Phase II Surface Roughness Gauge

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